Cast Acrylic Sheets China Manufacturer
Weacrylic is a cast acrylic sheets China manufacturer. We can manufacture cast clear acrylic sheets into various objects through the acrylic casting process. For example, white cast acrylic panel and frosted acrylic sheet.
In addition, we can customize cast acrylic panel with excellent designs, sizes, and colors. You can wholesale acrylic cast sheets from us.
How Acrylic Cast Panels Are Made?
We can use two different technologies to manufacture acrylic cast sheets: batch cell and continuous production.
The batch cell is a common method. It is also a simple and easy method. We usually use it to make acrylic sheets from 0.06 inches to 6 inches thick and from 3 feet to hundreds of feet wide! Therefore, we usually use this technology to customize acrylic sheets.
On the other hand, continuous production is a fast process. It runs uninterruptedly. It requires less labor. This process is very popular in manufacturing extremely thin or narrow acrylic sheets.
Firstly, we mix the monomer with the catalyst to produce a polymer. When the two materials start to mix, it actually looks white. When thoroughly mixed, however, the molten mixture becomes transparent. Also, during the blending process, you can add color.
Secondly, create molds to meet customer requirements.
Thirdly, you’re going to pour the melted plastic into this mold. Then, let it sit for a few hours until it becomes semi-solid. And then you can take it out of the mold.
Finally, transfer them into an autoclave. It is specialty machinery. Then, the autoclave uses heat and pressure to force air bubbles out of the plastic. It gives cast acrylic sheets high clarity and excellent composition.
Manufacturing with Acrylic Cast Sheets
1. Cut to Size Acrylic Sheet Cast
We used a circular saw and CNC router to cut cast acrylic sheets to a specific size. In addition, we can also use a laser cutting machine. It cuts the acrylic casting plate by melting, burning, or vaporizing the material.
Laser cutting is very accurate. It can cut out very complex designs from CAD files. In short, we can customize each sheet cut to size by width, length, and thickness. We can also manufacture machining parts as required.
The saw blade will leave an unfinished matte effect on the edge surface when cutting acrylic cast plates. Therefore, we need to polish. Generally, the acrylic cast plate can obtain good optical transparency by polishing.
Buffing refers to the polishing process that uses abrasives and working wheels to make the surface of the acrylic plate smooth. In general, this unique polishing technique is suitable for the outer surface of larger parts. Flame polishing is another method. It finally achieves the polishing effect by melting the acrylic surface.
We can use CNC laser equipment for laser engraving and laser cutting of cast acrylic. Laser engraving produces white or clear sculpted images. It depends on the Settings you choose. The surface material of the cast acrylic sheet is usually soft. Therefore, we can carve different patterns, images, and logos on the surface of the acrylic plate. In a word, we have advanced laser equipment. And we can meet the cutting and laser engraving needs of customers.
Weacrylic: Your Leading Cast Acrylic Sheets China Manufacturer And Wholesaler
Weacrylic is a leading China acrylic cast panel manufacturer and supplier. Our cast acrylic panels are transparent, strong, and lightweight. And we have a variety of sizes, thicknesses, and colors to choose from. At the same time, you can also request the acrylic plate according to the size of the cutting or processing into manufacturing parts. We will meet the exact specifications for your application. Buy our online acrylic cast panel now, or submit a request for more information!
Wholesale Weacrylic Acrylic Cast Sheets China
Cast acrylic plates are very good sheets and have good performance. Therefore, our company produces and delivers some of the finest quality and top graded cast acrylic sheets. Acrylic cast clear sheets and tubes undergo strict quality control checks during the manufacturing process.
In addition, we provide complete customization for any cut lengths, extensions, or dimensions. We are happy to complete the custom request if you need acrylic cast plastic sheets for specific projects.
We can guarantee that you will be 100% satisfied with our clear cast acrylic products. They suit any application and in any conditions.
Acrylic Clear Cast Sheets
We offer a wide range of standard clear acrylic cast panels online, and we are able to finish your order in a timely and quality manner.
Colored Acrylic Cast Panels
We provide color cast sheet solutions at very reasonable prices. Also, we provide you with a variety of options.
Cell Cast Acrylic Sheets
Weacrylic is a China acrylic cast manufacturer. It is the choice of many customers. We can provide sheets in different types.
Wholesale Custom Cast Acrylic Panels China to Delight Your Custom
Why Choose Weacrylic Cast Acrylic Panel China?
We manufacture acrylic sheets by casting and extrusion two processes. We can also cut, carve, polish, and coat.
Meanwhile, we make cast clear acrylic sheets according to the strictest quality control standards. We can also customize transparent cast acrylic sheets made to your request.
At the same time, we are also a acrylic cast sheets China manufacturer. Weacrylic produces acrylic panels with different properties such as cast frosted acrylic, white cast acrylic, anti-glare acrylic, etc.
In conclusion, if you’re looking for high-quality cast clear acrylic sheets, Weacrylic is good choice for you. We are an ISO 9001 certified company.
Acrylic Cast Sheet Frequently Asked Questions
Generally speaking, the cast acrylic sheet also is Plexiglass.
It is the plastic sheet of choice for those looking for superior clarity and strength for their applications.
Cast acrylic is made by casting a monomer between two glass molds. And it has higher thermal stability than an extruded acrylic sheet.
Meanwhile, Cast acrylic panels have high impact resistance and superior optical clarity.
It is very durable. And it is not easy to break.
Cast acrylic sheets have 17 times higher impact resistance than glass sheet. It increases its durability.
Therefore, under the particularly high impact, it will not break. If broken, it will only split into large and blunt pieces.
In addition, because of its durability, we can continue to use it in inclement weather.
However, the actual life of cast acrylic depends on many variables—for example, material thickness, application environment, maintenance, etc.
So, we try to use it in mild applications because we can use it longer.
The acrylic cast sheet has a more complex surface. So it is unlikely to get scratches.
Meanwhile, cast acrylic is more resistant to scratches than extruded acrylic. But it depends on the specific conditions.
But don’t worry. Now many acrylic sheet manufacturers often apply scratch-resistant coatings on the surface of acrylic sheets. It can protect the acrylic sheet.
Plexiglass is a common term used for cell cast acrylic (as is Lucite and Arcylite). The term plexiglass usually means “clear acrylic.” It can refer to both clear cast plexiglass sheets and extruded acrylic sheets. We can use the two interchangeably.
Can You Cut Acrylic Cast Sheets to Size?
Yes, I can!
In fact, there are many ways to cut acrylic cast plates, and you can use different tools.
Cutting with a laser: Laser cutting is a common method. It mainly cuts cast acrylic sheets with specific shapes.
Generally, it can cut the edges of acrylic sheets quickly and efficiently and provide a smooth surface.
Cutting with a band saw: It is suitable for cutting complex shapes and curves of acrylic sheets.
When using a band saw, be sure to choose a good saw blade. And you should carefully watch the feed rate of the machine. It can minimize the risk of melting or chipping the acrylic sheet.
Cutting with a jigsaw: It is a small hand-held tool. You can use a straight blade to cut sheets through fast movement up and down. It is very suitable for cutting acrylic cast plates.
Cutting with a hand saw: When you use a hand saw, you need to pay a lot of attention. And you’d better choose a saw with uniform serrations.
Can You Use Acrylic Clear Cast Sheets for Laser Engraving?
The surface of the cast acrylic sheet is usually soft.
Therefore, you can engrave patterns and images on its surface.
You can use lasers for laser engraving and laser cutting.
Laser engraving will produce white or clear engraved images. However, it depends mainly on the selected settings.
Selecting laser engraving cast acrylic can get a beautiful, high-quality surface in the shortest time.
How Are Acrylic Cast Panels Manufactured?
The production process is the cell cast process. Each cell is assembled and separated in the production of each sheet.
Generally, the cell casting process is quite labor-intensive.
Cast acrylic is a synthetic plastic. It is created by a chemical reaction between a catalyst and a monomer.
It is a lightweight and transparent plastic acrylic product.
We fabricate cast acrylic by pouring acrylic liquid into a glass mold.
In the mold, it will harden into a strong acrylic sheet. Finally, we get a crystal clear solid cast acrylic sheets.
It is in contrast to extrusion. It pushes the liquid through an extruder and rollers to create sheets.
However, the casting process produces a hard, strong, and uniform acrylic sheet.
How Do You Remove Scratches on Acrylic Clear Cast Sheets?
The answer is different, and it depends on the severity of the damage.
But in general, we can remove them quickly.
If you need to remove minor scratches, you should use acrylic or plastic polish, 800 and 1200 grit sandpaper, and water to soak the sandpaper.
Next, you need to use wet and dry 800 grit sandpaper for sanding the scratched area three times in a circular motion.
Then continue to use 1200 grit sandpaper and repeat the same process until all scratches are gone.
If you face deep scratches, you can flame polish the acrylic sheet. And then, you sand or polish to restore the gloss of cast acrylic sheets.
What Is the Difference Between Cast and Extruded Acrylic Sheets?
Generally, cast acrylic sheets are the stronger and better quality material. We’ve listed down its superior qualities as compared to extruded acrylic sheets.
Firstly, it is scratch resistance. Because acrylic cast panels have a more complex surface area, so other objects will not scratch the acrylic casting plate so much.
Secondly, it is chemical resistance. In general, cast plexiglass sheets are more resistant to the same solvents. But it may cause damage to extruded acrylic sheets.
Thirdly, it is laser engraving. When laser engraving, the quality of the engraving is much better on cast perspex sheets than extruded acrylic.
It comes out as matt white on cast acrylic, while it may become matt gray on extruded acrylic.
Finally, it is machining. When machining, acrylic cast sheets are not easy to chip or melt.
How Do You Choose Acrylic Cast Sheets China Supplier?
Acrylic cast sheets are very popular worldwide, and China is no exception.
Weacrylic is a leading cell acrylic cast sheets China manufacturer.
We have been in the perspex sheets business for years. Meanwhile, we are one of the most trusted in the industry.
In addition, we have continuously developed our product by employing the best people.
If you need customized acrylic sheet fabrication, you can talk to us. We can surely assist you with your specification. We also see that we have it all at an affordable price.
Contact us now to get acrylic cast sheets China information!