Six Ways To Cut Acrylic Sheets You Need To Know

Cutting acrylic sheets can be tricky, especially if you’re unfamiliar with the process.

This article will show you how to cut acrylic sheets using different tools and techniques.

We’ll also provide tips on how to smooth cut edges and get the best results possible.

six ways to cut acrylic sheets

Six ways to cut acrylic sheet

Cutting With a Utility Knife

The most common cutting equipment used in this process is utility knives. The following are the procedures:

  • Put the acrylic sheet on a stable surface. (a cutting mat or a piece of cardboard)
  • Prepare a pen or pencil with a fine point and use a straightedge to mark the line you want to cut.
  • Put the utility knife’s blade at the top of the line and apply gentle pressure. As you start to cut, be sure to keep the blade perpendicular to the surface of the acrylic;
  • Continue cutting down the length of the line until you reach the bottom.
  • Carefully remove any excess acrylic from around the cut edge.

Cutting With a Jigsaw

Cutting acrylic sheets can be done with various tools, but a jigsaw is one of the most popular options.

  • Secure the sheet of acrylic to a stable work surface.
  • Attach a fine-toothed blade to the jigsaw and adjust the speed settings according to the thickness of the material.
  • Follow the marked line as closely as possible.

Cutting With a Band Saw

While a band saw can be a handy tool for cutting acrylic sheets, there are a few things to keep in mind when using one.

  • Use a blade that is specifically designed for cutting acrylic
  • Set the fence so that it is precisely perpendicular to the table.
  • Use a sharp blade and ensure it is at the proper tension.
  • Set the depth of the cut and make sure that the blade doesn’t go too deep into the material.
  • Start the saw and slowly feed the sheets into the blade.
  • Make sure that you are cutting at a slow and steady pace.
  • Once you have cut through the entire sheet, turn off the saw and remove the piece from the blade.

Cutting With a Circular Saw

To cut an acrylic sheet with a circular saw, you will need to use a blade specifically designed for cutting plastic.

You will also need to take care to make sure that the blade is sharp and that the saw is set to the correct speed.

When cutting, keep the saw moving at a consistent speed and make slow, deliberate cuts. If possible, it is also helpful to use a guide rail to ensure that your cuts are straight.

Cutting With a Laser

When working with acrylic sheets, one of the best ways to cut them is with a laser. Laser cutting is precise and can produce clean, intricate cuts that would be difficult to achieve with other methods.  

  • Start by cleaning the surface of the acrylic sheet. This will help to ensure that the laser-cutting process is as smooth as possible.
  • Next, select the desired cutting pattern or design. If you’re unsure how to create a cutting file, plenty of resources available online can help.
  • Once you have your cutting file ready, send it to the laser cutter. Select the correct settings for cutting acrylic (such as power, speed, and frequency).
  • Finally, let the laser cutter do its job! Once the cut is complete, you can remove the acrylic sheet from the machine.

Cutting With a Dremel

Dremels are rotary tools used for various tasks, including cutting acrylic sheets. Here are the steps to follow:

  • Choose a bit: For best results, use a sharp, high-speed bit designed for cutting plastic.
  • Mark the cut line: Use a pencil or other marker to trace the line you want to cut on the acrylic sheet.
  • Set the speed: Start at a low speed and gradually increase until you find the best setting for your particular material and bit.
  • Cut along the line: Slowly guide the Dremel along the marked line, applying light pressure. If the material starts to melt or smoke, reduce the speed or take a break to let it cool down.

How To Smooth Cut Edges

Smooth Cut Edges


Softer sandpaper is more flexible and will conform to irregular surfaces better than harder sandpaper.

Harder sandpaper is better for sanding flat surfaces. When using sandpaper, it is vital to apply firm pressure to avoid tearing the paper.

Electric sander

Start by attaching coarse-grit sandpaper to the sander. Hold the sander against the edge of the acrylic sheet and move it back and forth until the edge is smooth. If necessary, switch to finer-grit sandpaper to remove any remaining roughness.

Cloth buffing wheel

These wheels are specifically designed to work with acrylic materials and will help quickly and effectively remove any unwanted debris from the surface. Be sure to move the wheel in a consistent motion to avoid damaging the material.

Safety Precautions

  • Working with an acrylic sheet is safe, but it’s essential to wear safety glasses.
  • Vapors from cutting the material can irritate your respiratory system, so ensure you work in a well-ventilated area!


We hope that this article has helped you understand a little more about acrylic sheets and the many ways they can be cut.

If you are interested in learning more, please visit our homepage, where you will find a wealth of information on all things related to acrylics.

From there, you can also learn about our different services and how we can help you create the perfect product using this versatile material. Thanks for reading!

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